Technology Used in Extraction of Natural Colour Dye

 

The complete digital transition that occurred in the printing sector 30 or 40 years ago is exactly what led them to wonder, "Why not in the textile industry?" All except around 70 of the participants in the discussion are from the printing and 3D printing industries.

Consequently, you are already aware of digital. For the majority of us, especially young people, mining is what defines digital. Sincerely, there is no use of digital in the production process. It is actually nonexistent. There is e-commerce, though.

The textile sector has undergone a digital transition thanks to e-commerce. Personalization is a result of the capacity to place an order online, and this trend is continuing. Only I can place orders. I only need to order one piece. I'm not required to remove it from the shelf. Let's discuss this.

Industry of Textile

Digital Twine Dyeing Process

The printing industry needs to go digital, but how are we going to do that? Enter the twine office. This is how you all currently experience death. Whether it is fiber yarn or fabric, whether it is in Italy or Egypt, there is color matching, color development, and shade development.

The way we create the columns is by mixing and matching powder and dyes with expressions from highly knowledgeable people. If you can figure out how much waste there is in this process—some companies produce 200 shades a day, thousands a month—you can appreciate what it means. Then we proceed to the dining area, which is wasteful, pollutes many hotels, and is polluting whether it is made of natural or artificial fibers. In excess. We manufacture too much. Why? to do with the supply chain. The firm wants to produce 30 kg rather than just one kilogram. You can see the reason.

If I don't sell enough yarn, it's not worth turning on the light in the morning. They, therefore, sell more yarn. So how did Twine discover the proper technique? Turn in just one procedure, please. The first one involves using technology.

With the help of some of the local partners, the straightforward making will transition to digital. There won't be any combining. Your smartphone already has a camera. Look at the patch, look at the sample is similar to a colony's motto. I'd like to taste it. Why do you need to develop it, is the column?

The system itself is the second option

Swapping out the packaging line A computerized equipment will replace the boilers that replace the traditional dyeing process. As a result, what is digital is the transformation of old processes—which are often carried out by experts with extensive knowledge and skills—into straightforward procedures that everyone can complete. Without a doubt, everything in industry 4.0 will be cloud-based and interconnected.

Take a look at the fall leaf color. I sample it after taking a picture of it so that when I return from vacation the following month, I can make the exact same sample.

It's incredible technology, which is something I'd want to briefly discuss. We created a solution that can be used to previously created fundamentals. You can hold the yarn in your hands once we combine them and run them through the machine. Anyone can use it, but nobody has any knowledge of dyes.

A corporation will be able to produce one yellow shirt, one table, okay, and one yellow shelf, and the cost will still be there. However, they created 1000 because they sold out before they even started production. Today, we can no longer manufacture simply the things we desire. This is the digital natural color dyeing process' extraction.

Intelligent Dying Technology

We are introducing the world's first waterless dyeing technique, which we name "Enterprize," using Committee technology. Our goal is to give the quality that is on par with or greater than that produced by traditional procedures.

The endeavor process reduces wastewater production by over 95%, energy consumption by over 85%, and overall cost by over 50% when dyeing textile fibers and finished textile items.

In every material system, we have examined, we can give remarkable color consistency and fastness because we analyze our process using cutting-edge scientific methodologies. Working with this product has been great and encouraging. In Cambridge, England, our technique is being presented, displaying the entire end-to-end process going from polyester that has not been dyed to fully dyed and fixed or less to the material.

We employ labor to cut down on inventory and environmental flaws. Early in 2020, we will begin the full-scale commercial production process. We anticipate beginning the installation of their entire manufacturing equipment in the second quarter of 2020. In addition to asking you to observe our ground-breaking waterless dyeing process at our Cambridge part-line plant in the UK, we are encouraging our clients to review our procedure.

DyeCoo Technology: A New Way to Color

We at DyeCoo are honored to be the first company in the world to offer chemical- and water-free textile processing solutions.

The dioxide, with its three vessels, is a full, water-free textile dyeing solution. It is based on organic Solvents. The dioxide is demonstrating its industrial viability and providing a safe and effective dyeing solution with a maximum daily output capacity of 4,000 kilograms. The goal of DyeCoo is to raise the bar for textile processing.

So, how does this ground-breaking dyeing technology operate?

The method of dyeing begins with the winding of the fabric onto a beam. The distaff holder holding the dyes must then be connected to the beam. There are only two operators needed. A completely automated hydraulic door handling system is used to operate the door. Due to its tremendous efficiency, dioxin dyes three different colors simultaneously. When compared to water dyeing, the procedure utilizes far less dye, which is an all-pure dye. The procedure is very effective, capturing 98 percent of the dye.

An original user interface is used to control the fully automated procedure. A precise recording and monitoring capability on the DyeCoo prating system provides useful process conditions for control and optimization. Because pure dyes readily dissolve in supercritical CO2, our technology uses recovered CO2 instead of water as the dying medium in a closed-loop process.

After each batch, the dioxide doesn't require any process chemicals. The recycled content of the used CO2 is 95%. Due to its great permeability, the fabric leaves entirely dry and ready for use right away. Deep, brilliant colors with good quality features are produced with co2 dye.

Finally, there is no need for any water, waste water, or wastewater treatment using DyeCoo's novel, supercritical dyeing solution. It consumes substantially less energy and dyestuff and does away with the usage of process chemicals. We are sparking a green revolution with our ground-breaking technology and will fervently guide the textile sector toward a lean and clean future.